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Special Type Transformers

Custom-Engineered Special Transformers & Reactors (up to 30 MVA)

Product Overview

Our special-type transformers represent the peak of custom-engineered power solutions. Designed to handle severe harmonic loads, unbalanced currents, and extreme thermal overloading, these units are tailored for specialized industrial sectors such as steel fabrication, chemical electrolysis, electric railway networks, and large utility-scale solar photovoltaic (PV) generation plants.

Special Type Transformers

Key Advantages

Bespoke Phase Shifting

Precision configuration of winding angles (e.g. ±15°, ±7.5° or custom vector shifts) to suppress harmonics in 12, 18, or 24-pulse rectifier operations.

Enhanced Short-Circuit Strength

Internal clamping elements designed using Finite Element Method (FEM) simulation to counter severe radial and axial stress.

High Thermal Endurance

Utilizes Nomex insulation paper or synthetic ester fluids, allowing operation at elevated temperature rises during cyclic peak loading.

Environmental Resilience

Engineered with dust-tight enclosures, specialized cooling systems, and robust finishes for underground mines or offshore environments.

Core Parameters

Rating Capacity

Custom (up to 30 MVA)

Voltage Level

Up to 145 kV / 245 kV

Standards Compliance

IEC 60076 / IEEE C57

Technical Specification Data

Technical ParameterStandard Range / Option
Applicable Power Range100 kVA up to 30 MVA
Voltage ConfigurationsUp to 145 kV / 245 kV primary classes
Winding Vector GroupsZNyn11, Ii0, Dd0y1, Dd0d6, Dy11y11 (custom multi-winding schemes)
Harmonics CapacityConfigured up to K-factor 20+ to withstand non-linear converter currents
Cooling MethodsONAN, ONAF, OFAF, ODAF, or Water-cooled (OFWF / WF)
Tapping RegulationOCTC or OLTC with extended tap steps up to 17 or 23 positions
Core Structure TypeStep-lap stacked high-grade CRGO sheet steel core with rigid glass-fiber bands
Applicable Standard guidelinesIEC 60076-1 through 60076-6, IEEE C57.18.10 (rectifier class)

Standard & Optional Accessories

On-Load Tap Changer (OLTC) with drive cubicle or Off-Circuit Tap Changer (OCTC)
Double-float Buchholz Relay for gas surge protection
Oil and Winding Temperature Indicators (OTI/WTI) with remote PT100/RTD links
Magnetic Oil Level Gauge (MOLG) with auxiliary alarm contacts
Integrated current transformers (BCT) inside bushings for differential protection relays
Sudden Pressure Relay (SPR) for fast internal fault isolation
Pressure Relief Valve (PRV) with electrical switch microcontacts
Dehydrating Silica Gel Breather
Neutral Grounding Bushing links
Anti-vibration pads and bi-directional rollers

Testing & Quality Assurance

Special type transformers require meticulous testing. Alongside standard routine electrical measurements, we perform specialized verification procedures as required by the application. These include: zero-sequence impedance measurement, harmonics validation, magnetic balance check on multi-windings, insulation tangent delta, and partial discharge level testing to confirm structural integrity.

Compliance Standard

ISO 9001 & IEC 60076 Verified

Need a custom-engineered special transformer?

Provide your electrical configuration, harmonic load spectrum, and space envelope. Our specialist engineering team will design the ideal system.

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